According to Lyngsö, it’s crucial to map out all possibilities early on in a project. The further along building something like the Ash2Phos facility in Schkopau progresses, the fewer options there are to address unforeseen issues, and any design changes become more costly. So it’s important to know the most effective alternatives to choose from during each stage of construction.
There are constant discussions across different engineering disciplines on things like material choices, layouts, piping, instrumentation, control strategy, and more. Process engineers have to ensure that no decision affects any critical parameters. If, for example, the piping system needs a valve that wasn’t originally planned for, it may alter the flow and pressure of the chemicals inside.
– Engineering really builds a plant through continuous refinement and with a lot of collaboration going back and forth, explains Lyngsö. Everyone needs to bring their expertise and share their perspective, and it will result in a well-working process plant.
An openness to new ideas and solutions
What makes the expertise of EasyMining’s process engineering team so unique is the deep level of knowledge its members have gained through practical experience.
– We’ve learned a lot from the different development work, says Lyngsö. Getting hands-on experience with the different process steps, that helps a lot later when you're looking for suitable equipment and designing for full-scale.
Lyngsö credits her own on-the-job experience for the insight she’s gained on operating a process plant where control systems can’t be as precise as in a lab.
– It's not possible to control the flow rate by the gram or to have the exact pH that you would in a mixing beaker, she explains. You really have to find ways to simplify and ensure that what's happening is what you want.
And there’s no experience like working on the first-ever Ash2Phos plant. It’s daunting but also freeing.
– We're not stuck in any “this is how it's always been built” mentality. Instead, it's a culture open to new ideas and solutions, says Lyngsö. There is a really exciting phase in front of us, preparing for the commissioning, the plant starting up, and seeing some actual results of the work we have done.